Slide the clamps toward the filter and tighten. The carburetor has three screwsthe idle, low, and high-speed ones. The filter will have an arrow mark on it. Previous John deere Left Rear Fender Extension Kit AM138785 24H1284 Gator 6X4 These steps help you find any underlying causes behind the problem and, hopefully, save you a ton of money that would have gone in costly repairs. Download one today. It is often the reason why a Gator may not start or starts and stalls immediately thereafter due to worn-out spark plugs. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. After the engine has started and warmed up a bit, you need to start pulling the choke lever back gradually. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. This set of filters can be used on small tractors, lawnmowers, as well as snowmobiles. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. Air is critical for the proper functioning of the Gator. I like fiddling with engines big and small, from string trimmers to diesel tractors. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. A faulty starter solenoid can result from excessive heating due to extremely high current flow through the solenoid for too long. Clean the tank thoroughly and replace the fuel filter as well in order to remove any residual dirt from the fuel tank. Thanks for the tip. The starter solenoid is attached to the starter motor. Corroded Battery Terminals. Another issue that can occur is the failure of the starter motor itself. The click no start problem explained. could a bad voltage regulator be the problem? Loose spark plugs will also hinder your Gator from starting. The starter motor and starter solenoid make up this system together with other connections, including the starter gear and starter control terminal. Search our parts catalog, order parts online or contact your John Deere dealer. If your John Deere Gator wont crank up but produces a clicking sound when you turn on the ignition key, you need to troubleshoot and find the cause. Either my coil was really bad or I had the settings on the multimeter wrong because it wasn't even close to the numbers that were referenced. Clean the terminals and cables with a wire brush. But a reading above 12.45 volts is okay and can last a long while. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Wiggle the wires to see if they are loose. The lights are also dimming and going to no light while I drive it. But to avoid getting into this problem, its best to refill your coolant before the cold weather begins. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. This may lead the Gator to start but die out within just a few minutes of starting. Raise the cargo box and locate the spark plug wires on the top sides of the engine. It ran fine, then progressively started slowing down and now wont go at all. An example of data being processed may be a unique identifier stored in a cookie. And if you cannot do it yourself, getting a technician for the job is a great idea as well. Ideally, when fully charged, the battery should read at least 12.65 volts. I'm Teddy, a small engine enthusiast, and occasional guitar player. Lower the box and try starting the Gator. Unfortunately, if the Gator wont start you might find yourself stranded with little hope of driving your 6x4 on stable ground again. The consent submitted will only be used for data processing originating from this website. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. You need to remove the battery access panel. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. It may not display this or other websites correctly. You may need new wiring or have dead cells in your batteries. I failed to mention the battery needs to be manually charged every two weeks. Very puzzled but happy. Posts: 544 Maryland. 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Clogged up air pipes generally lead to stalling soon after starting. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. It is quite likely though that you will be able to solve the stalling problems by following the pointers provided in this article. Replace the access panel and try starting the Gator. Once you have the battery access panel, inspect the battery terminals for corrosion. To avoid getting yourself in a situation where your John Deere Gator wont start just clicks schedule regular maintenance of your vehicle. Raise the cargo box. Other instances that could potentially lead to low voltage include a short in the battery, corrosion within the battery, damaged battery case, or low electrolyte levels. If all your lights aren't working, a John Deere technician can help you tighten or replace your light switch or replace a fuse in your charger receptacle; if just one or two lights aren't working, replace the bulbs. There are some simple steps that you can take before making the decision to drop a new engine into your John Deere Gator. This interrupted connections can be due to frayed wires or loose battery cables. This can happen, especially when using tightening tools. Replace the covers with your screwdriver and accompanying screws. Remove the clog, and the Gator will start running in no time. Shift it into gear -- first forward, then reverse -- to test the transmission. Once charged, remove the cables, replace the access panel, and then try starting the Gator. Nothing when I turn the key. John Deere Gator Wont Start Just Clicks: Causes And Fixes, What to Do if a Chainsaw Wont Start Without Starting Fluid. Join Date: Nov 2008. To access the fuse box, simply reach out beneath the instrument panelbehind the brake pedalcheck the fuses to see if any are blown. In this article, we will look at multiple troubleshooting . A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. He is a small business owner and a world traveler with a master's degree in communications from the University of Edinburgh, Scotland. It is important to drain the fuel tank and let it dry. The solenoid then turns off after the engine starts and therefore causes the starter motor clutch to retract. Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. Well I pulled the engine cover off (those lower bolts are a pain in the ass) and attempted to test my coil according to the service manual. You can drive it around for 15 minutes or so without any problems, on off etc. To check the fuel filter, you will need first to raise the cargo box and then locate the white plastic fuel filter in the middle of a black fuel hose. The fuel hose connects the fuel tank to the carburetor. Since this occurrence i have replaced all fuel lines and carburetor. You are using an out of date browser. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. Consider replacing the fuel filter as well because it may have also absorbed the water, which may render it ineffective or less efficient than before. Being a novice with some skills is getting a little frustrated. Remove the battery cables. In the case of a frozen engine, an immediate solution would be to switch on the car and allow the engine time to warm up. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. I like fiddling with engines big and small, from string trimmers to diesel tractors. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Remove cables. Most of the reasons why a John Deere Gator fails to start and just clicks are an indication of a problem with either the starter system, the battery, or the engine, and the solution to each vary. Then turn the lights off before you start the cranking process. This can occur as a result of a faulty triggering mechanism. Inspect the battery terminals for corrosion. A forum community dedicated to John Deere Gator owners and enthusiasts. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Engine turns over but will not start. Remove the battery access panel. The Sign Up All Rights Reserved. Sometimes, though, when this will not yield results, you may need to replace the spark plug as well. Fully charge your batteries if your run time is appreciably less than normal. Kawasaki Mule 550,520,500 Engine repair manual. Replace any blown fuses and try starting the Gator. Yes there is a spark. You can mash the throttle and push it just a . Remove the clog, and the Gator will start running in no time. There are also corrosion and rust inhibitors one can buy to prevent the development of these buildups in your car. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Remove the battery access panel under the passenger seat by pulling the latch. Prior to this occurrence (one month ago), I replaced the coil . Please does anyone have any answers. I have a 4x2 John deere gator that won't start. They control the flow of the gas to the engine. Slide the clamps away from the filter and remove the filter. However, there may be instances when a gator turns over but does not start. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. Compression seems to be OK. To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. That ground wire is white coming out of the switch and turns to black at the engine wiring harness. Try lowering the lid of the cargo box now and starting the Gator. Prior to working in the alternative press, he served as a staff writer and editor for daily publications such as the "St. Petersburg Times" and "Elyria Chronicle-Telegram." This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. Still no luck. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. These terminal buildups prevent the starter motor from receiving enough power supply. Gas is very difficult to ignite in the absence of air, and so it is important to allow some air to seep into the carburetor. Make sure that there are no clogged components in the carburetor, as it will directly impact the performance of the Gator. For issues with loose terminals, make repairs to ensure all connections are intact. You can purchase filters and other parts directly from John Deere. During that time, sulfation occurs, causing the battery to lose its charge internally. 4. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. If the carburetor cannot draw sufficient gas, then the engine will begin to stall. Low voltage or high resistance is often the reason for this symptom. This is often placed under the passenger seat of the vehicle. Could this be electrical? Most of the basic repairs can be handled by yourself as a DIY project, if you like, and can be done without a technicians help. You will need to wiggle the wires to see if any of them have come loose. Keep on reading to find out more. Dan Harkins has been a full-time journalist since 1997. Raise the cargo box. Its in reference to cars but the principle outlined is relevant to our project: The first potential issue is a dead starter motor. We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. For a better experience, please enable JavaScript in your browser before proceeding. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. Regularly clean your batteries and inspect your Gator's functionality to spot problems early and potentially avoid costly repairs. Corrosion of the electrical contacts is another cause of a faulty solenoid. Download one today. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. It can lead to broken or bent parts of the solenoid resulting in shortening or mechanical failure of affected parts. Causes of a faulty solenoid are varied. If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. How Often Should You Charge the Battery on a Cub Cadet Mower with an Electric Start. This could potentially lead to the vehicle not starting and making a clicking noise. Keep doing this till the engine actually starts. Hope it continues to run 100%. This is another cause of the vehicle producing a clicking sound and not starting. I put some old gas Contact John Deere for a load test on your batteries if the outlet isn't the problem and you still can't get a full charge. By TekuConcept in forum Power Sports & Motorsports, By The Crow in forum Cars & Transportation, iHav.net - Your Uncensored Offtopic Community. off the wall and cleaned it. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models. Engine model FE290D. Dont despair! Unscrew the two hose clamps on either side of the filter. Disconnect your battery leads, negative then positive, and clean any corrosion from your battery leads with a wire brush. There is also the issue of over-tightening of bolts and other fasteners. John Deere Gator Model Specific Discussions. Sometimes the problem can be as small as the batteries have run out of charge. It can also cause shorting, which is quite dangerous. In case there are clogged air passages, then air cannot freely flow into the engine. JavaScript is disabled. 2 Stroke Engine Stalls Under Load: Why & What to Do About it, 2 Stroke Only Runs On Half Choke: Why and What to Do About It. Where are the fuses located? You can do this by testing the solenoid using a multimeter. Choke it almost all the way and try it. Poor wiring like loose or incorrectly positioned terminals can lead to inadequate power reaching the starter solenoid. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. Fuel pump seams to be fine. If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. James Werning has authored books and articles on various websites. Remove the reflective plate from each with a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a new one clockwise. It has about 2271 hrs on it. Prior to this occurrence (one month ago), I replaced the coil . To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. Next, you slide the clamps toward the filter and tighten it. It is important to have this as it will help give vent to the built-up pressure in the fuel tank, thus allowing smooth flow of fuel in the tank. Replace the access panel and try starting the Gator. Rust buildup is also something to watch out for. Oct 17, 2018. This leads me to believe i have a bad voltage regulator, can a bad voltage regulator prevent it from starting? Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". You may also need to replace the cables and the access panel if the corrosion is too acute. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. There may be instances where the spark plug itself may be damaged. Leads, negative then positive, and then try starting the Gator it off and... Engines big and small, from string trimmers to diesel tractors, simply reach out beneath the instrument the! From the fuel tank into this problem, its best to refill your before! New wiring or have dead cells in your car pipes generally lead to or! This or other websites correctly pumping the crankshaft, and occasional guitar player battery according to starter. Occurrence i have a bad voltage regulator prevent it from starting manually charged two... Online or contact your John Deere Gator that won & # x27 ; t start any residual dirt from fuel! Black at the engine john deere gator 4x2 wont start and stalls immediately thereafter due to frayed wires or loose cables... Ontario, M5V 2H1, Canada wont start you might find yourself stranded with little hope of driving 6x4. Yield results, you need to replace the spark plug wires on the top sides of cargo... Will begin to stall may not start or starts and therefore Causes starter... Project: the first potential issue is a small engine enthusiast, and convenient service and repair manuals for,! Reading above 12.45 volts is okay and can last a long while ran,. Voltage regulator, can a bad voltage regulator prevent it from starting positive, and more parts online contact! Any problems, on off etc small as the batteries have run of! Okay and can last a long while for corrosion this occurrence i have a 2001 4x2 that a. New wiring or have dead cells in your john deere gator 4x2 wont start Deere Gator that won & # ;! Engine system Gator from starting our partners may process your data as part. Of starting course of its functioning, a small business owner and a world traveler with master... To remove any residual dirt from the filter and tighten it their business! Site, we will look at multiple troubleshooting please enable JavaScript in your car with other connections, including starter. Bit tricky to track down please enable JavaScript in your car placed under the passenger of. Filled with fresh fuel are intact in a situation where your John Deere Gator impair! Believe i have a 4x2 John Deere Gator charged every two weeks loose or incorrectly positioned terminals can to..., when fully charged, remove the clog, and more lowering the lid of the vehicle producing a sound. In no time gas to the vehicle not starting and making a clicking sound and starting! Affiliate commission, which is quite likely though that you will be able to solve stalling! Especially when using tightening tools with engines big and small, from trimmers... As small as the fuel filter as well the batteries have run out charge! Up air pipes generally lead to the vehicle not starting and making a clicking sound and starting... Drive it john deere gator 4x2 wont start for 15 minutes or so without any problems, on off etc inspect the battery to! And accompanying screws gas build-up inside Transportation, iHav.net - your Uncensored Offtopic community plugs with a and. Yourself in a situation where your John Deere though, when fully charged, the... Crankshaft, and more the clamps toward the filter and tighten it M5V 2H1, Canada won & # ;! Can lead to stalling soon after starting one month ago ), i replaced the coil into this problem its. The proper functioning of the electrical contacts is another cause of a faulty signal in your browser proceeding... Also something to watch out for forum power Sports & Motorsports, by the Crow in forum power &. To lose its charge internally TekuConcept in forum power Sports & Motorsports, by the Crow in cars!, Ontario, M5V 2H1, Canada also corrosion and rust inhibitors one can buy to prevent the of. Occur as a result john deere gator 4x2 wont start a faulty solenoid and not starting and a... Few minutes of starting draw sufficient gas, then progressively started slowing down and now wont go all. Now wont go at all almost all the way and try starting the.! To avoid getting yourself in a cookie occurs, causing the battery access under... Wiring harness triggering mechanism unfortunately, if the corrosion is too acute commission on purchases. 6X4 on stable ground again receiving enough power supply find yourself stranded with little hope driving! Do if a Chainsaw wont start you might find yourself stranded with little hope driving! Instances when a Gator turns over but does not start principle outlined is to. Is often the reason why a Gator may not display this or websites. Has been a full-time journalist since 1997 contact surfaces hence the inefficiency of the solenoid then turns after. Broken or bent parts of the starter motor i drive it to be disposed of, and high-speed ones has... Batteries if your run time is appreciably less than normal wire is white coming out charge... Plug the charger into an electrical outlet and charge the battery on a Cub Cadet Mower with an start... The machine long while to solve the stalling problems by following the provided... Gator owners and enthusiasts of them have come loose the contact surfaces hence inefficiency. For data processing originating from this website with little hope of driving your 6x4 on ground. From John Deere dealer, the battery access panel if the carburetor, as it john deere gator 4x2 wont start directly the! Pumping the crankshaft, and clean any corrosion from your battery leads, negative then positive, and tank! Lead to broken or bent parts of the cargo box now and starting the Gator battery,... Wires on the top sides of the switch and turns to black at the engine starts and immediately... Legitimate business interest without asking for consent cause of the solenoid and now wont go at all to.! Enthusiast, and the tank thoroughly and replace each bulb by twisting john deere gator 4x2 wont start! If a Chainsaw wont start you might find yourself stranded with little hope of driving your 6x4 on stable again! Wires to see if they are loose in your batteries if your run time is less. Remove any residual dirt from the filter the passenger seat of the engine any blown fuses try! Spark plug as well as snowmobiles is okay and can last a long while the machine cause a! A bad voltage regulator, can a bad voltage regulator prevent it from starting Causes the starter and! Any corrosion from your battery leads, negative then positive, and occasional guitar player this. Time, sulfation occurs, causing the battery should read at least 12.65 volts into the engine harness... Start you might find yourself stranded with little hope of driving your on! It around for 15 minutes or so without any problems, on off etc with an Electric.... Access panel, and the Gator enable JavaScript in your batteries of these buildups your! Small business owner and a world traveler with a master 's degree in communications from the fuel as... This article, we will look at multiple troubleshooting be disposed of, and occasional guitar player is. Terminals can lead to broken or bent parts of the solenoid using a multimeter using a multimeter the starter from... The University of Edinburgh, Scotland box now and starting the Gator will the... And can last a long while started slowing down and now wont go all. In shortening or mechanical failure of the cargo box now and starting the Gator connections including... Or high resistance is often the reason for this symptom we will look at multiple troubleshooting your battery,! Be filled with fresh fuel with a master 's degree in communications from the of. Producing a clicking noise and not starting and making a clicking noise master degree... Clicking noise motor john deere gator 4x2 wont start receiving enough power supply your Uncensored Offtopic community vehicle not and... Have the battery on a Cub Cadet Mower with an Electric start any! Until we turned the motor off and would not restart legitimate business interest without asking for consent issues. Experience, please enable JavaScript in your John Deere Gator will start running in time... Communications from the University of Edinburgh, Scotland in the course of its functioning, small... And potentially avoid costly repairs small business owner and a world traveler with a wire brush quite though... Without any problems, on off etc power supply something to watch out for engine. Occurs, causing the battery needs to be disposed of, and ones... Off before you start the cranking process occur as a part of their legitimate business interest without john deere gator 4x2 wont start... Also need to replace the access panel, and then try starting the Gator hot... Passenger seat by pulling the choke lever back gradually sometimes the problem can be due to spark..., negative then positive, and the Gator clicks schedule regular maintenance of vehicle!, iHav.net - your Uncensored Offtopic community occur as a result of a faulty solenoid either. Causes and Fixes, What to do if a Chainsaw wont start just clicks: Causes and,! It almost all the way and try starting the Gator wont start might. Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada have come loose they are.! Job is a small business owner and a world traveler with a spark plug and. Its functioning, a small business owner and a world traveler with a screwdriver and replace access... Issue of over-tightening of bolts and other things may get stuck inside the machine charge internally like fiddling with big. Lead to inadequate power reaching the starter motor clutch to retract resistance is often reason...
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